Reducing Material and Processing Costs


User Overseas manufacturer of gas safety devices
Issues and Requests We received a request to reduce the cost of metal mesh filters that were being purchased from an existing supplier.
Solution The product in question was a coin / disk filter as shown in the provided image.
This product consists of two types of wire mesh with different meshes, which are bonded together with a stainless steel plate. We also manufacture a product of the same shape, but we could not expect significant cost reduction through internal manufacturing alone.
Therefore, we proposed a single wire mesh molded product. This product was made by overlapping two types of wire mesh and compressing the edges, and was strong enough to meet all the requirements for its applications.
Since only wire mesh was used, material and processing costs were reduced, and initial costs were also greatly reduced since the product could be manufactured with fewer molds than the current product.

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