1. Filter Specification Meeting · Selecting The Shape / Type
We begin by listening to the customer’s unique business needs, discussing the specifications of the metal mesh filter. Then we take a look at the filter application, installation location, and means of production (including mass production). We then select the filter materials and filter shapes that are most suited to the individual needs of the customer. With more than 150 different kinds of molds already in our possession, there is a good chance we can start production immediately. We also can make specific recommendations on wire mesh materials, mesh filter shapes, and types to keep the cost as low as possible.
② Mesh Filter Design and Production
Based on the newly decided wire mesh filter specifications, drawn designs of products and molds are prepared in house via CAD and sent to the customer. At the same time, with the customer overviewing the process, we will start creating prototypes for performance testing and will continue to refine the details. In order to calibrate higher performance at an early stage, we immediately respond to customer requests and feedback. This ensures that the wire mesh filters meeting customer specifications while achieving high levels of quality.
③ Mass Production of Design Molds and Filter Production Process Design
For the processing of metal filters, a special mold making technique is essential. Our mold is cut with an NC lathe, after which a skilled technician makes final adjustments. The mold is processed using the knowledge we have cultivated over many years of experience. This has led to our stable quality and ability to mass produce. Furthermore, with thanks to our highly efficient production process and the manufacturing equipment we designed using general-purpose machines, our costs are highly competitive.
④ Wire Mesh Filter Manufacturing
As the wire meh undergoes mold pressing, drawing, assembly, adherence, molding, dimensioning, and more, Vantech takes advantage of highly accurate machining to produce filters at a low cost. The monthly production capacity is roughly 5 million pieces. We work with various materials and shapes, ranging from extremely small micro basket filters to large mesh screens. From 1 product to the mass production of hundreds of thousands of units, we manufacture any quantity you need, and get it in your hands as soon as possible.
⑤ Quality Control
We have acquired ISO 9001 certification and have established a superb quality management system. Prior to manufacturing, we conduct “Initial flow management” to check precautions to ensure utmost quality in all of our products. With our thoroughly implemented production system, our reliable quality keeps manufactured defective products to a bare minimum. Even after completion, quality checks such as inspection standards, QC process charts, inspection charts and inspection results charts, and such are performed repeatedly. This results in only solid products being shipped and delivered.
We control the production schedule to facilitate on time deliveries. If you or your company has specific packaging or delivery requirements for your wire mesh filters, just let us know. We will pack and deliver to your specifications, no matter where you are in the world.